At Kenona Industries/Arrow Automotive, we pride ourselves on having the best skilled talent, operating in three purpose-built, tech-driven production houses, and providing an exceptional service experience to our customers.
However, we also take special pride in delivering products of the utmost quality to world-class automotive OEMs and Tier 1, 2, and 3 suppliers, thanks to the care our teams take in producing precision machine parts and equipment that are durable, reliable, and perform beyond expectations.
In this month’s blog, we share some of the quality assurance technologies we use in our facilities to ensure our customers are always thrilled with the results.
Coordinate Measuring Machines (CMMs)
As automotive consumer expectations rise, so too does the need for tighter tolerances in vehicle components. We help ensure tolerances are as tight as possible by using advanced techniques in metrology, the science of measurement.
Supporting these efforts are our three coordinate measuring machines (CMM). We have one at each of our production facilities to ensure that nothing goes out the door before it passes this critical inspection.
This technology uses a precise probe that moves along a part to capture its X-, Y-, and Z-axis surface coordinates and then compares them against the specified tolerances in the design drawings. The machine will then return a Pass/Fail status in tabular or graphical form based on the part’s noted tolerance limits. CMMs also generate detailed inspection reports to help engineers enhance quality control.
Read More: 7 Cost-Effective Ways Kenona’s Automation Technology Benefits Our Customers
In-Process Metrology Techniques
Traditionally, quality control processes were conducted at the end of the manufacturing process. While end-of-line verification remains critical, modern manufacturing expectations require that it be supported by in-process quality-control technology implemented during fabrication.
For example, our CNC machining centres incorporate scanning and probing systems that perform dimensional checks and tolerance verifications, down to the micron level, immediately after machining operations. These readings are then automatically compared to the original drawings, allowing tools to be adjusted on the spot when deviations are detected. We also utilize other dimensional inspection tools, such as callipers and micrometres, to verify that the final product matches the CAD model.
Our in-process quality control approach ensures that the entire production batch fully conforms to the original drawings, eliminating the need to rework large volumes of products and minimizing material waste, optimizing manufacturing costs.
Quality Data Packages For ITAR Defence Applications
Products intended for defence applications require Quality Data Packages (QDPs) under the International Traffic in Arms Regulations (ITAR) compliance program, which we participate in.
These QDPs document every inspection, certification, and process step that supports ITAR’s traceability, transparency, and compliance requirements, providing a clear paper trail that goes all the way back to when and where the raw material was sourced. It also includes information such as CAD files, inspection reports, and manufacturing procedures that detail every aspect of the build process.
Our ITAR certification is complemented by other certifications, such as IATF 16949, demonstrating our commitment to precision, quality, and process control across all our products.
Digital Quality Systems That Connect Our Quality Assurance Technology
Quality assurance for different aspects of the fabrication process has been traditionally stored in separate systems or recorded manually, limiting visibility and creating extra effort for engineers to coordinate data and implement improvements.
Digital quality management systems solve this information bottleneck by connecting inspection data, production processes, and quality analytics into a single environment, creating a continuous flow of quality intelligence across the manufacturing operation. Thanks to this visibility, inspection personnel, engineers, production teams, and management can monitor process capability in real time, identify emerging trends, and investigate root causes with far greater speed and accuracy.
This system also supports traceability requirements, supplying OEMs with inspection results, process parameters, material certifications, and production records at the individual component level.
Access High-Quality Precision-Machined Components From Kenona Industries/Arrow Automotive
As a premier one-stop precision machining solutions provider for automotive OEMs and Tier 1, 2, and 3 suppliers, our team understands that today’s manufacturing environment demands an unprecedented level of quality. That’s why our advanced, fully integrated quality control systems are designed to meet every tolerance and stringent performance requirement.
With over 35 years of expertise in providing high-volume machined components that complement the efficiency, reliability, and safety of gas-powered and electric vehicles, Kenona delivers high-quality parts and cost-effective solutions that keep your products competitive while building organic, sustainable profits.
When you’re ready to start building, call our team first!
Contact Kenona Industries For A Quote On Your Next Design And Fabrication Project
Kenona Industries is a world-class supplier of automotive components to leading OEMs and Tier 1, 2, and 3 manufacturers. Discover what sets us apart by requesting a quote for your next project today